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Yamaha CR-1020 idling current not adjusting

Hifibythekg

Super Member
Hi,

On a Yamaha CR-1020 I’m having trouble getting the idling current to adjust to anywhere near 10mV.

Left channel: 100.4mV
Right channel: 0 mV

Following Merrylander’s advice (see below) I’ve replaced both 2SA844 transistors that sit just under the variable resistor.
I’ve also replaced both VR’s with Bourns multi-turns.
The entire PSU and Capacitor Board has been recapped and the two 2SD234’s have been replaced with TIP31’s.
All glue on the PSU boards scraped away cleaned.

What could be the problem?

Photo attached.
Speaker output was set to off, and input was selected to Phono 2.

Can anyone offer a suggestion?

In advance, many thanks.

(By the way, the amplifier powers on and plays "ok" but this mismatch of idle current really bothers me..)

IMG_5125 copy.jpg

Merrylander's advice:
"Simpler than responding to individual requests here are the simple adjustments for these two receivers. I say simple because most probably do not have the equipment for an alignment. There is no DC Offset adjustment on either machine, adjusting the idle current usually reduces DC offset as a side benefit. You need a DC volmeter capable of reading millivolts, a small insulated screwdriver and preferably mini-grabber clips on the meter leads as opposed to alligator clips.

The final adjustment is done after the unit has been running for 5 or 6 minutes but I always do an initial adjustment. As to where to adjust look at the power amplifier circuit boards, the ones mounted on the big heatsinks. At the front of each board is a test point with no wire soldered to it - TP-0. Just next to it is a test point with either a brown or yellow wire soldered to it - TP-1. At the other end of the board iis a variable resistor - VR.

With power on and an unused input selected (Phono 2 is good especially if you still have the shorting plugs there) and volume set to zero put your mini-grabber clips on TP-0 and TP-1 with your meter set at millivolts. Using the insulated screwdriver adjust VR for a reading of 8 millivolts. Do this for both channels. Let the receiver play for some 5 or 6 minutes. Now, selecting the same unused input and volume at zero connect to TP-0 and TP-1 again. You will find that the reading has climbed to about 11 or 12 millivolts. Adjust VR for a reading of 10 millivolts, this is the final setting, the prior setting to 8 millivolts was simply because I knew it would rise.

A side note: Sometime tweaking VR has no effect at all, the meter will read zero and not change. About 90% of the time this is because the 2SA844 (or simply A844) transistor that sits just under VR has gone south and need to be replaced."
 
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Thanks Pete.
Unfortunately, turning the variable resistors doesn’t result in a change in the readouts.
I’m hoping that someone may be able to suggest the likely cause of this phenomenon, especially when the PSU and several caps and resistors have been tested and replaced.
Thank you for the advice though.
 
I’ve replaced both 2SA844 transistors that sit just under the variable resistor.
I’ve also replaced both VR’s with Bourns multi-turns.
TR607 (left and right)? What did you replace them with? What about TR608? Did you pull and test the TR608(s)? Check the area closely for solder bridges, bad solder connections, cracked runs, etc. Are you sure you got the new parts in with the correct pinouts?

Using mini-grabbers or similar ezhooks, connect your voltmeter between the collector and emitter (or electrically equivalent points*) of TR607. What voltage do you see on the right channel, and on the left channel?
*collector of TR607 is also the junction of R619 and R621. Emitter of TR607 is also the junction of R614, R617, R620, one end of the adjustment pot and it's wiper.

The entire PSU and Capacitor Board has been recapped and the two 2SD234’s have been replaced with TIP31’s
Did you measure the +/- 25 volts from the Power Supply C. Board-1? This likely would not have any effect on your issue.
 
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Thanks Ylli.
I replaced TR607 on both boards with KSA1015Y the correct way round. (I double checked with a cheap transistor tester.)

I haven’t tested TR608 yet. I was hoping that I wouldn’t have to pull out the boards. From what I can see the solder looks good, though of course, the transistor may not be.
Also hoping that someone might have a suggestion as to the most likely culprit given the amp's readings and background story.
 
Thanks Avionic.
What would you suggest I try next. Also, does my earlier photo suggest that I'm testing everything correctly with the DMM?
 
Ylli,
"Using mini-grabbers or similar ezhooks, connect your voltmeter between the collector and emitter (or electrically equivalent points*) of TR607. What voltage do you see on the right channel, and on the left channel?
*collector of TR607 is also the junction of R619 and R621. Emitter of TR607 is also the junction of R614, R617, R620, one end of the adjustment pot and it's wiper."

Some questions.

1. Do this test with power on?
2. What DC Voltage to set the DMM to?
3. Given that this TR607 and the Bourns pot above it are all brand new, freshly soldered, and this problem existed prior to my recapping and cleaning of the PSU and Cap board, is this a necessary exercise? I also tested the KSA1015's before installing them to replace 2SA844's
 
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