1) Lay out the locations on the rear of the baffle. Dimensions are from the center. Don't forget to mirror-image the layout. Drill small pilot holes perpendicularly through to transfer the centers to the front.
http://audiokarma.org/forums/showthread.php?p=1940777#post1940777
2) With the pilot holes as centers, use a router and circle jig to cut the driver counterbores into the face to the depths specified on the drawing. There are techniques to minimize chipping of the factory finish.
3) Similarly, cut the through holes for the drivers themselves. This may be done from the rear.
4) Use a wood rasp, Dremel, or alternative to cut the keyway in the tweeter hole for clearance of its terminals.
5) From the rear, using a Forstner or spade bit, drill a counterbore the outside diameter of your duct pipe to the specified depth.
6) From the front, use a 1.5" hole saw to complete the port opening.
7) Touch up the front finish where the recesses have been cut.
OR, just have Dave do it....
Chose wisely from this list:
http://www.bobgolds.com/AbsorptionCoefficients.htm
OR, print out this pic, take it to your local sheet metal shop and say,"Do you have any of this stuff?"
http://audiokarma.org/forums/showthread.php?p=2060300#post2060300