Hmmm. Where did you get the perforated metal for the grills?
beautiful, just beautiful!
I can appreciate your experience because you don't "roll your own" finish without significant mileage.
Beautiful case on the Marantz. If that is any indication of your work then the 3275 will be stunning.
Okay, I think I have the wood case as prepared as I can get it. Having to wait on the veneer to arrive has afforded me time to obsess on case prep.
Something I noticed was that the large top panel on the case bows down slightly. It's a side to side bow. If I set the case down and push slightly in on the lower side pieces the bow disappears. So, I'm thinking I may need to make a simple jig for the case to sit in when I veneer the top. Something like a couple 1x2's screwed down to my work bench top the right distance apart to eliminate the bow when I set the case between them. Looking at the inside of the case, I see the manufacturer put score marks on the under side of the top panel. These score marks run front to back. I assume they are there so you can slightly flex the sides of the case out to ease in removing and installing the case on the receiver. But, these score marks are also allowing this slight bow.
Also I have a question. I have seen people mention the Band-it edge trimmer to trim their edges. Would this be worth buying for that chore? Or is there a better method. The Band-it edge trimmer does not review well at all on Amazon.
I think that you will also need a "buck" that sits inside the case and supports the top as you iron on the top veneer.
I lay a thin metal ruler flat to the side, with the edge butted up to the new veneer. Then I trim the veneer to the ruler with a SHARP razor knife, cutting across the grain of the veneer or in the direction that the veneer grain is moving away from the box. Then I remove the ruler and free-hand trim, or sand. Have not tried a plane. Use the tools you are used to.
Like I said, I have a lot of patience.
An alternative to cutting the counterbores for the case attachment screws is to glue a neodymium magnet in the hole. These small round magnets are very strong and can hold the cover on with no problem. With a magnet epoxied into the counterbores, you can fill the rest and veneer right over with no hole drilling. An iron slug on the attachment side of the magnet will increase it's holding power.
Why do you trim it to the ruler first? So you have that tiny amount left to sand it perfect? What happens if you just trim it right to the box with nothing left?
Do you use the ruler technique for all cuts on the box?
Try these techniques on your practice box and see which works best for you.
You guys are making a science project out of this. Just drill through the back with a small bit for location purposes. Use a new pointy X-acto knife, change knifes often and cut on the down stroke aginat the hole side. Roll a piece of 220 to fit the rabbited hole and do the twist to sharpen the edges. No muss no fuss and perfect! Done a ton this way.
I then paint the hole with some flat black paint with a cotton swab.