Restoration of Restorations
It's always interesting if not challenging to work on a piece of equipment that has obviously seen many work benches before your own. Careful study allows the different approaches and skill levels to all reveal themselves much like layers of an archaeological dig might turn up. With vintage gear, it's all made all the more interesting when the subject is as complex as a Fisher X-1000.
For the less informed Fisher enthusiast (like I was), this is a unit that Fisher even threw in the kitchen sink on, containing just about every feature, indicator light, gizmo and doodad that Fisher engineers could conjure up at the time. Remote volume control option, remote control of the optional SpaceXpander unit, three options for center channel outputs with front panel level control, active phase reversal circuitry, and the list goes on. These plus all the usual litany of Fisher knobs and controls provides more setting options than Baskin-Robbins has flavors of ice cream. 100 watts of fixed bias EL34 power with all these bells and whistles shoehorned into an integrated amplifier no bigger than the usual Fisher integrated offering. At the time, this baby had enough power to drive any locomotive right off its tracks. It is truly an engineering feat to behold, heavy and densely packed enough to form a black hole!
In its most basic form, the X-1000 has two power amplifiers that -- except for the non-UL OPTs -- closely resemble two Dynaco MK IIs on a single chassis, powered by the usual Fisher solid state power supply design. Add to that a control section that is virtually cut right out of a 400c preamplifier, and the standard Fisher low level preamplifier circuits (with extra EQ positions and output level controls provided), and you end up with an X-1000.
This example arrived obviously broken, and with a broken tube as well. The unit had been previously modified with separate cathode resistors and test points for more accurate bias adjustments, but one of the cathode resistors had clearly gone beyond critical mass to where no man has gone before. While the nearby blackened components and chassis area were left to tell the tale, that sucker had otherwise vaporized itself into oblivion. Two sets of output tubes were provided -- a set of used Mullards, and a rather new set of Sovtek EL34s. Wouldn't you know it, it was one of the Mullards that broke during shipment. With this, I took the next two days to give the unit a close physical examination (no power), study the extensive schematics that Don had provided, and developed a plan.
One of the first steps was to give all the tubes a thorough evaluation. As luck would have it, it was probably a good thing that it was one of the Mullards that broke, because of the remaining three, only one was considered usable for service. The other two had very poor power output capability (<40%), meaning the odds were that the broken one likely wouldn't have fared much better if it had been able to retain its vacuum. On the other hand, the Sovteks were all usable enough (two even approaching true NOS capability), so if one had to go, it was actually best that it wasn't one of the Sovteks in his case. All the small signal tubes were more than capable for proper performance testing of the unit.
When I receive a unit, I always look at it with two primary concerns in mind. (1) That the unit is operating to its fullest potential, and (2) What possibilities exists to make the unit more usable in today's audio environment. After studying the schematics, I made a list of options I presented to Don for him to consider.
This unit avoids many of the compromises that I addressed in my recent 400 threads, but still has some issues of concerns. Like the 400, the Tape Output signals provided at the rear jacks for tape or external signal processing equipment are phase inverted from the source signals provided to the unit. Also, the unit as a whole inverts signal phase. Many listeners are sensitive to reversed phase presentations. Then there are the various filter circuits that the signal goes through whether the filter is activated or not, or the permanent LF filter, etc. Finally, there is also the positively goofy, uniquely Fisher "feature" of that crazy bleeder circuit between the Tape Monitor function, and the Aux 1 input on this unit as well. (What the heck were they thinking?) For today's critical listener, these features typically fall through the basement floor in terms of importance, while phase inverting issues become paramount. Their removal/correction not only improves the sonic presentation, but also usually makes room for potentially more useful features. A list of possibilities was sent to Don. As discussions of these options ensued, I set about starting repair of the unit.
The original problem of LF oscillation was traced to an undersized current limiter that had been installed somewhere along the way, that was fading in and out of limiting as the AC line level was increased. To get to it, and do a proper job of correcting that really required removal of the rear panel, since even Munchkins are not small enough to service that area. This was made worse by a large green wire ground power cord that had been fitted at some point as well. As a result, the AC wiring in the area looked pretty beat up with more skirmishes from a soldering gun tip than the terminals themselves received. It's a good thing I removed the panel too, as the power wire to the rear receptacles was found broken off, as was the ground lead for the right channel low level inputs -- all apparently from previous efforts in the area. And of course the bleed circuits for the Tape Monitor/Aux 1 circuits were located back there as well. So, off it came not only to fix the obvious problems, but also with an eye to address any of the changes necessary in that area to facilitate the modifications we had agreed to pursue.
Other areas of concern were the previous incorrect installation of screen stability resistors, of course the blown up cathode resistor, and the fact that the new power cord had not been connected for lowest noise. As of today, all of these issues have now been fixed/addressed/corrected, so that the next step will be to conduct a full battery of tests on the (basically) stock unit, for establishing a bench mark to judge any modifications against.
Next time, I will present the performance findings of the stock unit. Armed with that knowledge, then best determinations can be made as to what modifications would offer the most worthwhile improvements over the stock design.
For now, I failed to take any pics of what the unit looked like when I received it, but here are a few pics of the repair work that's been done since then to bring the unit to the point where measurements can now be made:
1. Fixed/replaced/reconfigured AC power wiring.
2. Relocated In-rush Current Limiter for easier serviceability.
3. Replaced cathode resistor. Despite best efforts to clean the area, evidence remains of the nuclear event.
4. The screen stability resistors and wiring were all removed, and reinstalled as shown.
5. The wacky Tape Monitor/Aux1 bleed circuit components have vanished.
What a journey this one's gonna be!
Dave