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Marantz 2600 Refurb Thread

Hey Mr B, Have you ever tried denatured alcohol for cleaning boards?

Thanks! I haven't tried that because isopropyl works great for me. Denatured is flammable as well and since the garage sink is right next to the water heater methinks it a bad idea to use there. :yikes:
 
After too many things to do this week, I got back to it Saturday afternoon, then today Sunday afternoon. Here is the Saturday progress and a bit of Sunday's. I did quite a bit of the additional cleanup I mentioned. There seems to be more tenacious dirt every where I look in this beast. Here I also put the soft start/peak and power supply boards back in for a test run. All worked well although I don't have the front panel boards plugged in so there was no test of the peak LEDs. I don't want to even push the level up that high yet even with no speakers attached yet anyway.

WillMarantz2600 001.JPG
WillMarantz2600 002.JPG WillMarantz2600 003.JPG
The board below is the touch sensor board for the quartz lock tuning feature. It's at the front upper right corner and there's a grand sum of one cap to replace.
WillMarantz2600 004.JPG
While that board is out I thought I'd pull the speaker switching board right under it to clean the pushbutton switches.
WillMarantz2600 005.JPG
 
Next up is the all-in-one AM and FM tuner circuitry board. It is wired in place and basically unserviceable as is. By that I mean the design of this model is such that you can't work on it very easily! First off is the board bracket/shield which sits behind the board.
WillMarantz2600 006.JPG
I wanted to get the dial cord out of the way so first I crimped foil around the front end cord drum. I usually just tape the cord down but too often the tape lets go and the cord is all over the place. Then I popped the cord off of a couple of the pulleys and taped them back.
WillMarantz2600 007.JPG
Then the scope amp board gets pulled out. One of the mounting screws was missing - seems to be a theme on this 2600.
WillMarantz2600 008.JPG
There is some more room now and we can see the "rat's nest" style of wiring Marantz did in their rush to get this model to the market. Watts were more important than such trivial details! Also I found some more dirt, oh boy!
WillMarantz2600 009.JPG
Next I unscrewed the PLL quartz lock board assembly, in it's shield.
WillMarantz2600 010.JPG
Here is the "PC01" buffer amp board underneath after removing the bracket.
WillMarantz2600 011.JPG
Flipping the PLL board box back over I see that there are two pieces of grounding braid soldered to the shield cover that will have to be released before the cover can come off.
WillMarantz2600 012.JPG
There is another board at the top corner of the tuner board which has wires bundled in that I thought would be best unscrewed. It is the "PB00" noise amp board and has one electrolytic on it to be changed.
WillMarantz2600 013.JPG
Now the PLL lock board can be seen. It will be interesting for member 'txturbo' who successfully got his apparent prototype one up and working. Two whole e-caps here to change. It will be easier to get to the back of the tuner board with the cover off.
WillMarantz2600 014.JPG
 
:lurk: :thumbsup::thumbsup: Boy, that wiring looks like a mess. Hope you have tons of photos for it if you ever decide to clean up and re-route wiring.
 
Now the PLL lock board can be seen. It will be interesting for member 'txturbo' who successfully got his apparent prototype one up and working. Two whole e-caps here to change. It will be easier to get to the back of the tuner board with the cover off.



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Interesting to see the difference between the quartz lock boards. The wiring is different too... I bet the buffer amp board is as well.

Your restoration is looking good!

Do you have plans for the filter caps?
 
Would agree, just don't know if those TO220's have to carry the HV, and whether the sinks could be hot with voltage.

See those plastic screws? They are insulated using a mica and those plastic screws, if one inserts metal screws it pins the collectors and the scope no longer functions.
 
Would agree, just don't know if those TO220's have to carry the HV, and whether the sinks could be hot with voltage.
I'll take a look, I think there may be a clearance issue as the tube shield sits above that board. As bk mentions they are "hot tabs" or the non-conductive hardware wouldn't be needed, and as well there looks to be a small "U" shaped heatsink in there that those plastic screws are going to. Those transistors may not get all that hot anyway. It is currently all apart still although the tuner board is now recapped and the pix are sitting in the camera to prove it!

Yes, the wiring is a mess and so makes the movement of parts difficult during rework. That's why I had to undo the cheesmo quality coax running from the tuner front end to the PLL board. The depth of the chassis makes things difficult too, it's a long way down in the valley to get the soldering iron in the change caps at the bottom.

I was looking into the filter caps and there aren't many options since they are 7200 or 7500uF at 105V rated dual units. The best option I've found so far are some 8200uF/200V 50mm diameter units that 4 will be required. I'd have to make a fiberglass plate to mount them to and curve it part way around the power transformer case. It would stick out about 3/8" farther than I'd like and may not fit. Incidentally, I looked up the shorty 8200uF/100V Panasonics I stacked in the restuffing of the 2500 I did a year plus ago and they are no longer available, not that they'd have worked in the 2600 anyway. Sucks!
 
Actually Mech986 was correcting me on that fact. In a kind sort of way.
I know you mentioned not needing them, but if you ever do need little heat sinks, Junk out a Television set. There are usually a few on them boards.
 
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I believe the Panasonic caps I used are also discontinued now, but I bought extras and have some left over if you need them.

Now that's just plain nice Dave and much appreciated! Thanks for the info. I may just do your method and I 've restuffed a couple of dual caps so the process, though a bit of work, is doable.
 
Now that's just plain nice Dave and much appreciated! Thanks for the info. I may just do your method and I 've restuffed a couple of dual caps so the process, though a bit of work, is doable.
 
Maybe it's my phone , says zero quantity non stocked min 200 order?

Correction , I see the quantity now, it just looks weird on my browser.
 
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