Mark,
For the external enclosure I'm envisioning a box made from MDF, divided into a small fully sealed section and a larger partly vented section. The main MDF backboard will be screwed to the back of the speaker with a closed-cell foam sheet the full size of the board to seal and (hopefully) decouple it. The sealed section will fit directly over the cutout for the current binding block, with the wires passing through sealed wire nuts into the open section.
(Wire nuts? Not sure if that's the right word. LOL, I'm starting to do things here that I've never done while in the States and am stumbling over the words. My brain has become a mutant mix of English and German.)
The depth of the box will be determined by the depth of the woofer coils, and those can potentially be pretty fat at 3" to 4" deep, and more in dia. I plan to vent the unsealed section with holes to provide for convection airflow and to hopefully keep it from becoming some kind of horrible passive radiator.
My component list at the moment consists of a mix of Jantzen Cross-cap, Jantzen Standard, and Jantzen Superior, with the possability of some Mundorf poly caps instead. Price will play a role here. As if that wasn't obvious.
For coils I'm looking at Jantzen (1.4mm/15awg 0.16ohm) for the tweeters, Jantzen (1.8mm/13awg 0.37ohm) or Intertechnik (2mm/12awg 0.31ohm) for the mids, and Intertechnik (2mm/12awg 0.35ohm or 3mm/9awg 0.2ohm) or Mundorf (2.5mm or 3mm) for the woofers, I haven't fully decided which. I've been able to find values for all of the above that match or come very close to the originals that I measured last year.
Heh heh, Those new woofers sound wicked too! Everything that I had hoped for, and I really wasn't sure considering how different some of the specs are (such as Vas, etc).
Cheers,
James