So I did a crazy thing with my old cantilever that slipped back into the shank. I swapped the suspension and glued it back together. And it seems to work well. I used liquid epoxy because it has a lower viscosity; less friction during assembly and can be applied so thin it is practically weightless.
1. Cleaned the suspension grommet and the cantilever with a paint brush and dawn water.
2. Let dry thoroughly
3. Measured mounting depths against a known, NOS stylus for A) suspension grommet and B) cantilever. I had to eyeball the grommet depth but measured the cantilever with calipers.
4. Mixed some liquid epoxy, used a paint brush to paint the outside perimeter of the grommet, and pressed it in with the little "crumb" on top. Let dry.
**Note that the hole in the suspension for the cantilever is not straight, it's cut at a precise angle so the cantilever protrudes down to the record. Therefore, getting the grommet in the correct orientation is critical.
5. Mixed some more epoxy and painted a small ring around the cantilever, right behind the little collar where the taper ends (correct per measurements in step 3) as measured with calipers.
6. Rotated the cantilever to align the tip as best possible with plastic tweezers
7. For final centering with the turntable OFF and the tracking force set to 0.25g, I mounted the needle and placed it in the center of an old record. I slowly and manually rotated the record 2 rotations.
**Thoughts on this step are that the record grooves will help align the diamond and cantilever tip in the suspension collar much more precisely than I could by hand. I needed enough force to align the needle, but not so much that the cantilever would pull out. Hence the 0.25g tracking and slow rotation. It seemed to work.
8. Removed the stylus and let it completely dry for the time specified on the epoxy.
Shockingly (to me), the stylus now plays pretty well and the formerly mushy suspension is firm again, more firm than the NOS original. The lows are a bit muted and I had to add about 0.5g tracking. But the mids and highs sound clear, volume is on par.
In hindsight, I think I screwed it up. I think the original stylus only had the single crumb of adhesive instead being glued all the way around. There was no adhesive on the cantilever when I removed it, the crumb remained on the suspension. So I probably messed this thing up by gluing all the way around the cantilever instead of just a dot on the top. I think this restricts movement, which mutes the larger vibrations that show up as low end.
But it was fun experiment and I learned. It doesn't sound bad, in fact it sounds really good. Just not what I remember. My family couldn't hear a difference. I don't have equipment to measure.
I wouldn't recommend anyone do this. I'm still concerned about damaging my records with a misaligned diamond. But technically I now I have a stylus with the black suspension grommet that plays and the sound is surprisingly well. I'll continue to play it on the same old record and look for damage over time.
Notes:
-I had nothing to loose with this experiment. Just playing with old, broken parts.
-If successful, the use of epoxy as an adhesive would definitely stand up to solvents including alcohol.
-The entire outside perimeter of the suspension grommet had adhesive all the way around. It came off easily with tweezers.
-Upon removing the suspension grommet, it was in surprisingly good condition. Very resilient and it retained it's form. I suspect failing adhesive was the issue with this formerly saggy stylus all along, not the rubber.
-While out I conditioned the suspension grommet in Dupont Seal Saver with a bit of wintergreen oil to rejuvenate the rubber. Seems to work well, but of course I washed it with dawn water and a paint brush so the epoxy could bond.
-The "collar' of the section of the cantilever that contains the magnet does a pretty good job of seating the cantilever in the suspension at the correct depth.
BEHOLD the FrankenStylus!