Sonic Gap Remediation
Makes sense. You now hear a contiguous range of sound instead of one with gaps smack dab in the middle of where humans decently hear. Your rebuilder totally botched that job. I suggest obtaining a refund.
Ok. So that problem is now solved. I am, BTW, now filled with "
I told you so". I knew something had to be wrong.
The ancient original capacitors are degraded, high ESR, leaky, etc. Ruining your sound, but not as ruined as with holes in the spectrum. Purchase some polypropylene Dayton capacitors from Parts Express as those are perfectly fine. I suggest constructing the large capacitors from smaller values parallel wired — something along the lines of 15 µF, two 10 µF, 5 µF, two 2µF, 1 µF — and bypassing (0.1 µF and 0.01 µF at a minimum) as I have elsewhere described in gory detail.
Capacitor Values
The 50 µF to 45 µF and 8 µF to 5 µF schange were likely not showing a design change to implement superior sonics, the changes likely were made to simplify stocking for parts. Eh, it's Bozak. It does these things.
The woofer's low-pass is:
3.15 mH @ 8 Ω = 404 Hz ≈ 400 Hz
which matches the midrange crossover point provided by either capacitor value, paper specifications or what was on the board:
45 µF @ 8 Ω = 442 Hz ≈ 450 Hz
50 µF @ 8 Ω = 398 Hz ≈ 400 Hz
This is not a critical value, as either value is likely close enough, particularly given 10% component tolerance. But as long as you are rebuilding, an opportunity exists to fix the cost-savings.
I'd stick with the 8 µF for the tweeters.
Super-Tweeter Modification
No super-tweeter modification schematic exists for changes to the N-105 since you're the first to build it. Other builds are for the N-10102 style crossover used in the B-209 three-ways, such as the B-302, B-313, B-502, etc.
Not to worry! A diagram customized for the N-105 is unnecessary!
Remember, the existing B-200Y is being modified to only run to 8k Hz. Whatever the low-end crossover point was — either 1,500 Hz for a B-800 system or 2,500 Hz for a B-205 system — does not change for the super-tweeter.
The sole difference is:
(1) Adding an inductor (low-pass) to the tweeter to create a band-pass built with whatever capacitor is in use
(2) Creating a band-pass — capacitor (high-pass) and inductor (low-pass) for the super-tweeter to create a band-pass
(3) Adding an L-pad to the B-200Y, to permit balancing
(4) Adding an L-pad to the super-tweeter, to permit balancing
The existing low-pass capacitor, whatever its value, is retained. So the modification for the B-302 (three-way) is going to be identical in terms of the new driver (super-tweeter) and addition of an inductor to the old tweeter.
This requires two filters and two attenuators.
Two band-pass filters are needed:
(1) Existing tweeter, to run from 2,500 Hz to 8,000 Hz
(2) Supertweeter, to runs from 8,000 Hz to 25,000 Hz
The reason for cutting the second tweeter at 25,000 Hz is a protective measure to avoid destruction from high-frequency oscillation which is a common problem in many amplifiers. Tubes and transistors have great bandwidth, so any ultrasonic (high-frequency) signals may be amplified and put more energy into the tweeters than may safely be handled. The non-linearity at the high-end introduced by such a filter is inaudible. This is an arbitrary point chosen so that the first-order rolloff will not significantly impact the 20,000 Hz upper limit. One could likely use 20,000 Hz, and the damage to the high end would be undetectable by most listeners, even those with perfect hearing.
The band-pass filters are:
(1) Existing B-200Y, using the existing 8.2 µF capacitor (or whatever value is present) and add a 0.159 mH inductor to filter (2,500 Hz to 8,000 Hz)
(2) For the supertweeter use a 2.5 µF capacitor (technically 2.49 µF) and a 0.05 mH inductor to filter (8,000 Hz to 25,000 Hz)
Two L-pad attenuators are needed, one for the original pair of tweeters, and one for the super-tweeter.
That clear?
Parts list:
(Qty 1) 0.159 mH inductor
(Qty 1) 2.5 µF capacitor (again, ≈ 2.49 µF), constructed using something like (2) 1 µF + (1) 0.33 µF + (1) 0.1 µF + (1) 0.01 µF
(Qty 1) 0.05 mH inductor
(Qty 2) 8 Ω L-pads
Purchase air-core inductors and polypropylene capacitors. The parallel capacitor bank will be close enough given the tolerance of the parts.
Steve Smiley (@
Steve Smiley) has successfully implemented the super-tweeter modification as have a few others. Looping him in to see if he has any additional input.