Sooo- This thread is so long and old it's maybe inconsequential to post to it, but I had to relate to it's participants how happy I am that Mr. Gillespie took the painstaking efforts and time to redesign the 9300 into something really quite respectable, and how much this has meant to me and my journey in this hobby. I very much wish that Audiokarma had a library of technical articles, as Dave's modifications to the design of this chassis are worth much more than being lost in the belly of a mile long thread. I hope (and maybe he has?) Dave would publish this online or something. (Please tell me if he has.)
I found my 9302 in the belly of a dusty $40 console at a local thrift store. I knew nothing about the chassis I could barely make out through the ventilation holes, only that it had tubes and looked like it would be an excellent candidate for a stand-alone amp. I put it through it's paces while completely stock (after a good clean-up and tube testing and slow-bring-up, etc) and found it very wanting. Lucky Magnavox had those thick and velvety vailed speakers to obscure all of the shortcomings- the sound was thin, grating and fatiguing, and as Dave mentioned it was not at all suited to be a stand alone audiophile component. Imagine my joy when I found Dave's modifications and the great long discussions here on Audiokarma, and the work on these that so many others had done. I immediately became a member and have really enjoyed reading the forums. I'm a retired electrical engineer who has previously collected and restored antique tube radios, so I understand tube theory and circuit functionality, but have never studied amplifier design so this was a new chapter for me.
My desire for this amplifier was to (as Dave did initially) improve the performance as much as possible while staying within the confines of the original platform. As with a classic car, no bolt-on spoilers or fender flairs or ground effects for me- honor the appearance of the chassis as much as possible, let it be what it is, but some cosmetic deletes and performance modifications "under the hood" are fair game! I opted for Dave's "stage 1" mods, everthing up to replacing the output transformers or adding an extra tube. I figure if you really want bigger output transformers and move to that elite class it's probably more attractive and practical to start with a blank chassis.
I love the original ink-stamped chassis numbers, and took care to preserve them when I wiped the whole chassis down with vinegar to remove the toxic green cadmium corrosion inside and out. I removed the ugly can capacitor, hum and balance pots, pilot and speaker phenolic connectors, and filled all of the holes. I found that the thinner sheet metal from the scrapped radio chassis shielding was perfect patch material with the exact cadmium plating as the amp chassis. Fortunately I have a 200W soldering gun that made tacking the patches and adding extra terminal strips super easy. I liked the original input placement, but the cheesy phenolic connector with super tight spacing had to go and was replaced as shown. I really don't like the huge red and black speaker terminals, so opted for the really understated banana jacks that fit right behind the transformers. I mounted a fender bias pot (screwdriver adjust) in the side hole where the cord originally came in, and hid three pin jacks behind the power transformer to stick my meter probes when making the bias adjustment. I have been calling it my "little milk-crate amp". I wanted to mount it on a slab aged and distressed yellow pine, but opted for this piece of oak I cut down from an old cabinet door. The drawer pull handles at the center of gravity are again intentionally understated, but make moving this thing around a lot easier.
I added a simplistic voltage divider volume control at the inputs so I could connect a source directly to it and set an unobtrusive volume knob down in the extra tube hole. I used a 10K pot to minimize the high frequency loss at lower volume levels as Dave warned about, and find that it incurres little frequency degradation, at least to my ears. When I use my pre-amp it will be at maximum and have no impact anyway. I found all of Dave's instructions very clear and easy to follow, and much thanks for the excellent schematic and writeup. It took me about three days total to neatly perform all of the modifications, and enjoyed every mintute of it. I'd like to post a picture from under the chassis at some point, I was so excited in testing and completing it I forgot to take the pictures. Adjusting the bias is a cinch. I was amazed at how very different the bias current was for various tubes. I found Dave's suggestion of using the bias measurement to match tubes very helpful- Dial in one "reference" tube (to .22V) , and measure others at the same setting. I was able to quickly find a set out of my stash that were close enough from at least a bias perspective so the two sides were relatively equal.
The final result is AMAZING to listen to. Very clean- no hint of the previous distortion. Transparent, flat from horizon to horizon, no noise, amazing detail, has that amazingly vibrant yummy tube goodness =AND= manages to hold it together as I crank it up. The difference from stock is night and day. Thank you, Dave, for your gift to the world. Keep it up.
Anyway, sorry for rambling, mad props to Mr. Gillespie, and I hope you enjoy the outcome. -Warren