over on another forum
there has been some talk about the need to "optimize" the junction between the CD driver and horn...for what it's worth, maybe I've been sucked into an area of diminishing returns...along with that, YMMV
Working with the B&C DE250 & QSC waveguide, this is what I've found today:
I removed the bug screen from the cd to determine the exit angle and allow a better fit to the horn. I found the exit angle to be 14 degrees (7 degrees from axis), the throat includes 2 ridges roughly (how appropriate...) located @ the third points along its length. The ridges go all the way around the throat...they look like mold joints. The throat shows some scratch/sanding marks. I'm guessing these are the result of some QC(?) to smooth the ridges. I'll get back to them later. ...no sense fiddlin' with them before the concept has been proven, eh?
The studs provided with the DE250 are too short to extend through the QSC horn to allow nuts and lockwashers any purchase. They need to be at least 3/8" longer.
The throat of the QSC horn is (very)slightly oversize. In spite of this, I'm considering making a mandrel to sand/shape/refine the QSC profile to improve the match with the cd. Along with this, a spacer between the cd & horn may be necessary to ease/replace the loss of material.
You also need mounting plates for the FL1 legs so that brings the price very close to used JBL legs on ebay.
The legs are already tapped, you would only need a suitable stud to attach them to...maybe an internal hurricane nut w/ threaded rod? Though that would only work with straight legs...