3. The left channel has much worse DC balance than the right no matter the output tube configuration (measured by connecting DMM to the plates of both output tubes in one channel). Maybe related to the left channel being weaker?
For the bias measurement, you would place the red probe on the junction after the 10ohm resistor, and the black grounded to the chassis or the neg terminal on the first HV capacitor.
I can’t offer anything on the DC balance except to suggest the pot itself maybe be bad, which is not uncommon.
Any chance you could post a picture of the wiring around the bias sense resistor?
You can't really check balance at the plates. Each side of the output transformer will measure a different resistance and so will have differing DC voltage drops. If you measure the resistance for each side of the OPT primary you can adjust for it in your measurement but it's a bit of hassle that way. You can also put a 1 or 10 ohm resistor in series with each plate but you have to measure separately. This will take screen current out of the measurement. You want current balance in the primary. A resistor in the cathode will include screen current.
Cold bias...I figured out the bias measurements. You have to remove the existing connections from pin 5 first (ground wire and one lead of a 330k ohm resistor), then connect the 10 ohm cathode resistor. The one I measured so far is at 20mA. Not a good start. Will report back when I've measured all of them.
Cold bias...
It appears that you have plenty of voltage available to spread between the tubes. IBBA or IBAM could easily accomplish that for you. My vote would go to the IBBA configuration.