Project Summary
This project was initiated by Audiodon, from his desire to see how EFB(tm) could enhance the performance of his ratrig Fisher X-101C, because in particular, it employed the heater string bias design that Fisher ultimately employed in a great many of their amplifiers. With such wide spread use, it was felt that doing an EFB work up on his amplifier would then provide a base to build from for all the other Fisher designs using the heater string bias technique.
Along the way, a couple more requests were added to (1) convert the old Reverb In/Out jacks into Preamp Output/Power Amp Input jacks, and (2) install a tone control bypass switch if possible -- both being features I had installed into his X-1000 amplifier. This then became the basis of the project, to which I added revising the output connections so that the Common output terminals operated at ground level. Beside the practical benefits this produces, it also allows the X-101C to then maintain absolute phase, which in stock form, it does not.
When first received, all tubes were performance tested, replaced as necessary, with the output tubes matched up for best performance pairing. Additionally, some wiring miscues and defective components were corrected/replaced to place the unit in proper stock operating condition, this to allow a performance base line to be generated. That determined that a stock, properly operating X-101C can produce 20 watts RMS per channel with both channels driven, with 1 kHz distortion averaging ~ 1.4% at 20 watts output in each channel. Frequency response was down 1.8 db at 20 kHz with the volume control at max, but varied significantly with the control's setting, being -2.2 db with the volume control at a normal listening setting. The stability of the stock amplifier was very good. With that, the modification work began.
A small transformer was mounted on the top of the chassis to provide power for a new power supply board that was mounted underneath the chassis, in a cleared out area under the power transformer. This board supplies filtered DC to power (1) the small signal tube heaters originally powered by output tube current draw, (2) a portion of the new EFB circuits, and (3) an op-amp buffer stage needed to accommodate the new Preamp Output/Power Amp Input jack feature. A plus feature of the new heater supply, is that the heaters are now configured in such a way that a failure of any combination of heaters will not affect the operation of those remaining tubes that are still good. In the stock design, a failure of any one tube would render the amplifier completely silent.
Revision of the output connections then got underway, requiring removal of the powered center channel output feature, rewiring the speaker switch to allow it to work properly with the revised output connections, and swapping the primary leads of the OPTs. Along the way, the wiring for the headphone jack was also corrected, which in stock form has the stereo channels reversed. The speaker switch can no longer disable the phone jack as in the original design, but the internal load resistors are still brought into the circuit when the speakers are turned to any off position as before. With this move, absolute phase integrity is now maintained from all inputs to the speaker/phone outputs, except those signals applied to the Tape Monitor, which produces an opposite phase output relative to the other inputs. This is as it was in the stock design, as is the phase change that takes place at the Recording Output jacks from that applied to the inputs.
The signal path was then altered to take the Reverb In/Out jacks out of the signal path, and reinsert them into the signal path at the output of the preamp/control section, and input to the power amplifier section. In addition to the rerouting/rewiring this caused, this also required the installation of a small op-amp buffer stage mounted to the back of the balance control, to drop the high impedance output of the preamp/control circuits down to a low impedance level that will eliminate the effects of cable capacitance for any interconnects that are used with these jacks. The new op-amp buffer stage has an output impedance of 100 ohms, which is very low for the requirements, and also makes response of the modified amplifier completely independent of the volume control setting. Before the installation of the buffer stage, the balance control was first reinstalled so that its electrical center coincided with a 12:00 noon setting of the control. Both the new preamp/control and the power amp sections now individually maintain absolute phase integrity.
With the lowered output impedance of the preamp/control section, the transient response and stability of the power amplifier sections was significantly disturbed. This required a step network to be installed across the plate resistor of the AF amplifier stage, and a new dual tap feedback network to be installed, replacing the old network. This arrangement produced power amplifiers with the same response as before (-1 db at 50 kHz), but with greatly improve transient response and stability over that of the original design. Use of the new dual tap feedback network makes installation of the revised output connections mandatory, as this network can only function properly if the Common terminals operates at ground level.
The installation of EFB was finished out for the output stage, producing significant gains in power amplifier performance. With EFB, each channel can now produce 34.5 watts RMS with both channels operating, producing just .14% THD in his scenario, at 1 kHz at this power level. This is a 10 fold reduction in distortion, at a 172.5% increase in power output over that of a properly operating stock X-101C. Additionally, where as the original design operated the output tubes at 100% of rated dissipation when properly biased, the EFB controlled output stages operate the tubes at just 72% of rated dissipation, producing the power and distortion figures noted, as well as greatly extended tube life, and notably cooler operation.
Finally, the tone control bypass feature was installed, which required modification of the line/tone amplifier stages to extend and flatten their individual response. This also flattened the signal available at the Recording Output jacks as well. Opportunity was also taken to to flatten the on-center response of the tone control networks, for better performance from them when they are engaged. The response of the new preamp/control section is now down just .2 db @ 20 kHz, and .25 db through the entire amplifier. To help maintain stability with the improved line/tone stage response, the original PEC EQ networks mounted on the rear of the EQ switch for the low level preamps were removed, and a discrete RIAA only EQ network was mounted over in the phono preamp tube area.
The completed amplifier maintains all the Fisher qualities that endear so many to Fisher in the first place. It is still very quiet. All the controls still operate quietly and smoothly. The wonderful physical appearance is basically unchanged. But now, this amplifier is up to whatever signal source you want to throw at it, and it will take in all in stride with improved detail and clarity, and unbelievable punch, without any tendency towards being strident or sibilant. It is a change that is as striking sonically, as the change is in measured performance in the lab. And, it will do this while operating cooler, and with longer tube life to boot.
A few final pics:
1. The only appearance change is the addition of a new small power transformer, positioned so that the original chassis controls are still easily accessible.
2. After 3 hours of operation, the power transformer operates at just 125 F in my 70 F listening room.
3. The new small transformer reaches just 123 F in the same time frame and environment.
4. Under EFB control, the output tubes now operate stress free at greatly reduced dissipation levels. This time lapse pic shows the complete lack of any plate color in the tubes.
5. Under the front panel cover, all the controls still work exactly as they did, except for the EQ switch which now does nothing, as does control of the center channel or headphone circuits by the speaker switch. The High Filter Switch is now a Tone Control Engage Switch, which engages the controls in the UP position.
I'll get started on the schematics soon, and post them ASAP. Thanks to all who followed along!
Dave